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We are involved in the entire process, from buying steel material to forging, cutting, treating, and polishing.
01, Steel material
We keep 1 month’s worth of stock of various types of structural carbon steel, including S45C, SCM415, Scr, SNCM220H, and other established materials.
02, Forging
We make our forgings using forging presses, air stamp hammers, and knuckle joint presses.
03, Heat treatments
We have the facilities and equipment to make products that require annealing, normalizing, quenching and tempering, and induction hardening.
04, Shot blasting
By using our shot peening machine or one of our shot blasting machines, we can remove the scales on the surface left by heat treatment.
05, Coining
A coining operation is performed in order to correct dimensional variation and distortion, which makes later machining processes much easier to perform.
06, Cutting
We have over 350 specialty machines, including transfer machines, NC Lathes, machining centers, gear hobbing machines, milling machines, and rolling machines, to give our product that perfect finish before heat treatment.
07, Heat treatment (Carburizing)
We guarantee the quality of our products because of the high technology we use. We have 5 Lindberg Pacemaker R gas carburizing furnaces and companion equipment for washing, tempering, hardness, and composition examination.
08, Polishing
We can mix and match 360 pieces of equipment, like cylindrical grinding machines (NC, angular, pin), internal grinding machines, double headed grinding machines, surface grinders, honing machines, and super finishing machines, with conveyor lines to produce high quality products for our clients.
09, Inspection
For each and every part we manufacture, main process measurements are documented for absolute traceability, and of course precision testing is performed in accordance to our operational standard.
10, Assembly
The sub-assembling process allows us to ensure the precision of our crankshafts and connecting rods.
11, Inspection
We have designed the process to make sure we have quality products by using a variety of measurement machines, including 3-D measurement machines, surface roughness measurement machines, roundness measurement machine, shape measurement machines, and all purpose microscopes and hardness testers.
12, Shipping
After one last visual inspection, we send the products to the customer in clean and environmentally friendly packing materials